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Snowbell - Automatic Rotary Vial Filling & Plugging Machine
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   Technical Specifications
 
Model:  12 Head
Material Of Construction (For Unit):  As per GMP Norms
Flame Proof Electricals:  Available On Demand
PLC Controls:  Available On Demand
Customization:  Available On Demand
 
   Product Description

Salient Features
 
- Monoblock structure
- Biflow table
- Synchronous product feeding system.
- Filling System
- Volumetric dosing system with 2 part seal less rotary valve pumps.
- Volumetric dosing system with pumps and pinch valves.
- Dosing System with independent peristaltic pumps.
- Time Pressure dosing system.
- Nitrogen flushing before and after filling.
- Filling needles running synchronous with the vials.
- Stoppering with vibratory bowl and linear vibrator.
 
Vials Feeding

- A bi- flow table receives the vials from depyrogenating tunnel unscrambles them in a single laneto feed the infeed of the filler.( Negligible particle generation no dead vials circulating).
- Alternatively an infeed turntable unscrambles the vials to feed to infeed starwheel.
- Can be directly integrated to the outfeed of a sterilizing tunnel.
- Linear Unscrambler at the infeed.
- Continuously moving vials thereby higher speeds.
- Dosing unit composed of synchronous filling needles and rotary piston syringes.
- Easily adaptable for half stoppering for freeze dried products.
- Easily replaceable change parts with minimum setting time to accept different sizes of vial.
- All control through programmable logic controller.
- Rotary in design and thereby space saving.
- Flow meter and pressure monitor for nitrogen purging.
 
Operation

- Vials are unscrambled by an in-feed screw and are fed in line to an in-feed star wheel and from there on to a main star wheel where dosing needles travel in synchronism with the vials.
- Bungs are charged into a viabratingbowl.
- This bowl feeds the bungs on to a linear chute.
- A vacuum suction wheel pick up each bung and positions the bung above each filled vial, the bung is lowered on to the vial before it is drawn out on to an out- feed conveyor.
 
Optional Configuration

- Integrated cap sealer.
- Statistical in process weight control (2 % Sampling).
- Vials rejection after closing with stoppers.
- Vials sampling after closing with stoppers.
- HMI with industrial PC with software for data collection.
- Interface with customer's SCADA system.
- Online assistance via modem.
- Compliance with FDA 21 CFR part 11.
- Lypholizer collector tray at the out feed.
- Clean room options.
- Safety barriers with vertical unidirectional airflow.
- C! RAGS ( Closed / Restricted.Access. Barrier system )
- Isolator with VHP sterilization.

   Snowbell Machines Pvt.Ltd   
Contact Person: Miss Ovita
Address: Atul Estate, Sativali
Area: Vasai (East)
Pin Code: 401208
City: Thane
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