RMG - Rapid Mixer Granulator |
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Salient Features
- Mixer Granulator is designed to meet special needs of tablet manufacturing technology.
- This is achieved by reducing processing time, more homogeneours mixing, uniformity of Granule size and above all maintaining improved hygiene compliant to cGMP norms.
Standard Processing Duration
Dry mixing |
approx. |
3-5 mins. |
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Wet mixing |
approx |
5-10 mins. |
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Wet Granulation |
approx |
5-10 mins. |
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Discharge |
approx |
1-1.5 mins |
cGMP
- Rapid is designed to achieve all the requirements of cGMP –Curent Good Manufacturing Practices.
- The components can be easily dismantled, cleaned are very effective to check any leakages and cross contamination due to adherents.
- The bowl and all the components are of highly polished stainless steel with smooth contours and is crevice less.
The mixing bowl
- It is circular with a large diameter and flat base.
- The top portion of the bowl is conical in shape to assist mixing of cohesive powders.
- Constructed from SS 304/316.
- A large diameter tube surrounds the drive shaft where it enters the base of the bowl.
- The main drive, shaft seal is on the top of tube and thus well above the normal powder level.
- The SHAT SEAL is further improved by AUTOMATIC AIR PURGE.
- The seal housing and drive shaft may be flushed with cleaning water, which is then drained away from the machine through built in drain tubes
Granulator
- A high speed Granulator (chopper) is inserted horizontally through the wall of the bowl to assist blending of powder and to break the product to granules of required size.
- The Granulator rotates at two speeds -1500/3000 RPM.
- The Granulator head is of highly polished stainless steel and is easily removable for cleaning.
- The Granulator shaft where it enters the bowl incorporates AIR PURGED SEAL.
- The motor is provided with a removable stainless steel shroud which covers it to meet cGMP norms.
Bottom Discharge Valve
- It is provided on the bottom, operated by a S.S spindle connected to a pneumatic cylinder.
- In closed position, the gate is flushed with the contour of the bowl.
- A cover with removable silicone rubber seal gives unrestricted access into the chute for easy cleaning.
- A safety lock in the form of a limit swith is provided at the discharge port to prevent the valve or the motors to start during the cleaning operation.
- The pneumatic cylinder is covered by a stainless steel shroud to meet cGMP standard.
Improved Processing
- Uniform distribution of all formulation
- Short mixing and granulation time
- Useful working capacity of upto 80% to 40% of bowl volume.
- Wide range of applications
- Easy scale up & scale down between machine sizes
- Bowl shape design to have no dead spaces
Electrical
- Mixer granulator is offered in FLAMEROOF and NON-FLAMEROOF constructions.
- The machine has two panels.
- Main Panels made out of M.S powder coated casing, housing the main contractors, overload replays, MCB’S and the various other control instrumentations.
- Operating Panel this panel is made in ss304 and comes in 3 options
- Standard operating panel with digital Ammeters, Digital timers and push buttons in Non-flame proof Construction, housed in an ss 304 housing panel.
- Flame proof panel having FLP Ammeters, Analog timers and push buttons.
- PLC panel options can be availed of at the time of ordering
Automation
- To achieve constitancy in the product quality it is desirable to minimize/eliminate the human elements in monitoring the operational parameters of the machine including the end point control.
- It is also desirable to record/store the critical data which may contribute to product quality.
- The desired operational data can be saved and hard copy (print out) can also be taken out.
- To incorporate suitable peovision in the system of data required to be reproduced. As a standard, following parameters are recorded.
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Mark Maker Pharma Engineering 
| Contact Person: | Mr. Vinayak
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| Address: | A.V. Udyog Nagar, Gala No. 09, Bldg. No.3,B/
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| Area: | udyog Nagar, Golani, Waliv Road, vasai E
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| Pin Code: | 401 208
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| City: | Thane |
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Place Your Inquiry Here
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