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Hot Product Prism Pharma - Fluid Bed Processor
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   Technical Specifications
 
Model:  FBE Combo
 
   Product Description

Salient Features

- High Precise Fluidized Bed Process Technik for Drying, Granulating & Pallet Coating.
- Prism Fluid Bed processing technology is a offer an effective and efficient method for drying, granulating, agglomerating and granules/ pellet coating.
- It is ideal for heat sensitive and non heat sensitive products in Pharmaceuticals, Chemicals and Biochemical, Polymers, Food and Dairy Industries.
- The Fluid Bed Equipment has universal application.
- You can combine with mixing as a very rapid dryer in combo with suitable nozzle system a combined granulator, dryer and coater.

Process Description
:

- Depending on the application required Prism fluid bed Equipment can be configured into three designs as follows.
- The Fluid Bed Drying process-FBD: Warm air is blown through a perforated distributor to rapidly and gently dry materials until the required residual moisture content is reached.
- Moisture evaporated from product is exhausted with drying air.
- Fluid Bed Granulator with top spraying system-FBP: The top spray granulator agglomerates finer particles into larger, free flowing granulates in a one pot process.
- Ingredients are mixed and pre-heated by an upward flow of heated air.
- Granulation occurs by spraying liquid into the fluidized powder.
- The granules are subsequently dried with heated air.
- The top spray granulator can also used for top spray coating, layering from liquids, and instantizing.
- Fluid Bed Coater with bottom spraying wurster coating system-FBC: A bottom sprays apparatus capable of the controlled application uniform layers of solid onto small to medium sized particles without
agglomeration.
- Movement of both hot air and product is controlled by the apparatus to ensure that the heating in the process air is used for vaporization of the liquid and not undesirable heating of the product.
- The objects being processed are coated and dried in the coating column means wurster coater, and return to the bed in a non tacky condition for another layer of coating.

New Design Features

- Designed strictly compliance with the stipulation of cGMP
- Product contact parts AISI 316/ 316 L Quality
- Single piece construction & Integrated retarding chamber cum filter bag housing
- Top Spraying system for Granulation

Optional Features


- Wurster Coating / Bottom spraying system for Granules, Pellet & Tablet Coating - Optional.
- Granulation and Coating system with advance PLC controls system with MMI Touch screen.
- Spraying system with atomized spraying gun and high precise flow peristaltic pump.
- Pneumatic Sealing of Filter Bag and Product container by inflatable silicon rubber tube.
- Inlet Air handler with Air Filter- Micro and HEPA and Heat Exchanger.
- Auto pneumatic filter bag shaking with timers.
- Sampling port on Product Container.
- Auto temperature controller for steam radiator / electrical coil.
- Inspection glass window for process visualization.
- Optional Features: Top Spraying Granulation, Wurster coating / Bottom Spraying Coater, PLC controls, CIP - WIP system, Explosion proof motor and push button, Powder Escape prevention system &
Differential Pressure gauge, Solid flow detection Safety Features.
- Explosion flap fitted with aluminum material for safety.
- Auto shutoff system for over limit temperature/ heating.
- Auto stop when process is completed.
- Air pressure switch installed to ensure pressure is in limit.
- Differential pressure indicator for filter bag, Product sieve and HEPA Filter.
- Safe earthling system for static current.
- Overload relay controls.
   Prism Pharma Machinery   
Contact Person: Mr. Dilip Patidar
Address: Plot No. 3713, Phase IV, G.D.ICC
Area: Vatva
Pin Code: 382 445
City: Ahmedabad
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