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Hot Product N.K.P. Pharma - Automatic Monoblock Dry Syrup Powder Filling 8 Head Ropp Cap Sealing M/C
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   Technical Specifications
 
Model:  AHPF-MR100
Fill Capacity:  10 grms to 50 grms
Material Of Construction (For Unit):  As per GMP Norms
Electricals :  440 Volts, 3 Phase (4 wire System) 50 Hz
Flame Proof Electricals:  Available On Demand
PLC Controls:  Available On Demand
Customization:  Available On Demand
Weight:  2200 Kgs.
Dimensions Length (mm):  2400
Dimensions Width (mm):  1506
Dimensions Height (mm):  2136
 
   Product Description

Salient Features
 
- High Production Capacity in High Filling Quantity also.
- M.S. Moulded structure duly powder coated to avoid any vibration with adjustable Screws to adjust conveyor height as per infeed tunnel.
- Total Compact Monoblack cGMP model.
- All parts and assemblies coming in contact with powder are made of S.S.316
- "NO BOTTLE, NO FILL" System eliminates wastage of costly powder.
- Spring loaded Teflon top seal for powder hopper reduces the friction between and top seal and avoid chance of white particle shading during
   production.
- Doctor blade and wiper blade can be adjusted from outside also without disturbing any production, which saves lot of time, powder wastage and
   chances of area condition disturbance.
- All assemblies under top plate are positioned as for easy cleaning or maintenance.
- All driving is through High quality imported Gear motor.
- Machine speed can be adjusted through A.C. Frequency drive, which is time saving.
- Machine is provided with delrin conveyor belt to avoid sticking of bottle on conveyor.
- Special clutch devices are provided on Star wheels for safety purpose.
- Air filter will be of S.S.316 housing with Nylon cartridge for proper removal of particle of 0.22 micron having 10" length.
- Vacuum filter will be of PVC transparent material with nylon cartridge having length of 10" of 5 micron.
- Machine can fill 10 grams to 50 grams powder in single stroke.
- The incoming dry container (sterilized and siliconised) are fed through the infeed Turn Table with suitably guided on the moving delrin flat conveyor belt
   at the required speed for feeding to the feed worm for correct spacing between two bottles and get enter into the infeed starwheel, which will be
   transferred below funnel, 16 nos. of funnel is mounted on round plate and powder filling head is mounted from center pipe, which gives the flexibility to
   adjust position of wheel as per requirements and consumes less space on machine.
- Machine will be having a lifter assembly on base of bottom plate, when bottle come below funnel, bottom platform will lift the bottle and insert the
   bottle tight fit inside funnel.
- The sterilized powder is stored in to powder hopper is agitated by pair of mechanical agitators for maintaining consistency and uniform bulk density,
   powder wheel rotates at the pre-determined speed below the powder hopper with practically no clearance.
- Powder wheel consist of Piston in each port and behind the powder wheel and vacuum plate is provided there is no clearance between powder wheel
   and avacuum plate due to back spring pressure.
- Precise volume of powder  is sucked in to the port of powder wheel during vacuum according to the piston length different fill size can be achieved.
- The excess powder is doctored off by a doctor blade, now doctor blades can be adjusted from outside also without removing powder hopper, When
   powder wheel indexes further and remain in the port due to the vacuum till it reaches just vertical position.
- The time dose of Compressed air, sterilized low pressure air or Nitrogen Gas sequentially flushes out powder from the port of powder wheel in to the
   funnel.
- Funnel will be equipped with square rod to break the solid slug of powder and powder will start to fill inside bottle, which is moving along with funnel.
- In this model Bottle is getting around 5 to 6 second filling time.
- Bottles further move with funnel and reaches to exit starwheel, which is infeed starwheel for eight head ROPP cap sealing machine, while rotating with
   startwheel bottle picks up the cap from exit end of chute, ROPP caps kept in orientation unit, automatically orient caps in right direction before entering
   into delivery chute.
- And Bottle is entering below the sealing head, consisting of  total four rollers, Two rollers properly Skirts, Spins and Seals the cap and simultaneously
  another two roller performs perfect threading according to bottle neck diameter.
- After sealing operation, sealing head moves upward with help of cam and bottle enters into exit starwheel.
- Move further on conveyor belt for next operation.
- AHPF-MR100 Automatic Monoblock Dry Syrup Powder Filling with Eight Head ROPP Cap Sealing Machine is a Compact machine used
   for filling and sealing of Dry Syrup in bottles.
 
Utilities :(To be Provided by Buyer)
 
- Pneumatic Air : Filtered, oil free, sterile low pressure AIR at 4 kg/cm2 (4/6 bar)
- Vacuum line : 20 HG. (Pump will be supplied by N.K.
 
Basic Machine
 
- Imported Gear Motor for Main drive.
- A.C. Frequency drive for Main drive.
- Pure air filters for Air and Vacuum.
- "No Vial, No Filling" System.
- Infeed Turn Table of 36" Diameter.
- Dust Collection Unit.

Machine Specifications
 
- Production Rate. : Up to 100 TO 120 Bottles / Min.
- Fill Capacity : 10 grms to 50 grms. Single Dose (with Change Parts)  Fill range depending upon Bottle opening And bulk density of powder.
- Accuracy : 2% depending upon consistency and the Uniformity of bulk density of  powder Under controlled level of Humidity (i.e. 35%)
- Electrical Supply : 2.00 HP For Main Drive.
 
Input Specifications
 
- Bottle Diameter : 25 mm to 60 mm maximum
- Height : 55 mm to 110 mm maximum.
(nkp pharma)
 
 
   N.K.P. Pharma Pvt. Ltd.    
Contact Person: Mr. Darshan Mewada
Address: Plot No. 1814/B, Phase-III, GIDC
Area: Vatva
Pin Code: 382445
City: Ahmedabad
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