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Hot Product N.K.P. Pharma - Automatic Injectable Vial Liquid Filling Stoppering & Sealing Machine
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   Technical Specifications
 
Model:  R-Fill-4
No. of Heads:  Four
Output/min:  10-15 Vials/Min. (For 5 ml. Vial)
Fill Capacity (Range):  2 ml to 50 ml
Vial Diameter:  16 mm to 50 mm
Vial Height:  75 mm maximum
Rubber Stoppers:  13 mm & 20 mm Dia With Diff Change Parts
Aluminium Seals:  13 mm & 20 mm Dia With Diff Change Parts
Electricals:  440 Volts, 3 Phase (4 Wire System), 50 Hz.
Flame Proof Electricals:  Available On Demand
PLC Controls:  Available On Demand
Customization:  Available On Demand
Weight:  900 Kgs.
Dimensions Length (mm):  1710
Dimensions Width (mm):  1200
Dimensions Height (mm):  1700
 
   Product Description

Salient Features
 
- This machine is capable of performing Three operations i.e. filling, rubber stoppering & vial sealing.
- This machine is capable of handling vials from 2 ml to 50 ml. with the help of different change parts.
- This machine is fully equipped with gadgets like PLC system, Sensors etc. First of all sterilized vials are loaded on the Turn Table and from the Turn
   Table the vials are feeded to the Forcep type guide.
- This Forcep type guide moves in eccentric direction and transfers vials with equal distance under filling nozzle.
- The filling mechanism is provided with rotary type syringe, which is controlled through servo motor.
- The major advantage of this type of filling system is that it gives perfect filling accuracy, the filling volume with respect to the syringe range can be
   adjusted through the PLC no need of any manual adjustment required in the syringe.
- After filling operation, forcep type guide transfers vial towards rubber stoppering unit.
- Rubber stoppering is done by pick & place mechanism, which can perform full & half stoppering operation.
- From the exit end of the chute rubber stopper gets placed on the pick & place arm and when vial reaches below the pick & place arm it will be sensed
   by a sensor which in turn operates the Pick & Place arm.
- The Pick & Place arm holds the rubber stopper with the help of vacuum and while coming down the vacuum is released resulting in the placement of
   rubber stopper on the vial. €No Rubber Stopper in chute machine stop sensor€ is provided in the machine to avoid movement of un stoppered vial on
   the forcep guide.
- After filling & Rubber stoppering the vial moves towards the sealing unit.
- A sensor is provided after stoppering unit, which ensures that if there is no rubber stopper in vial then the sealing will not come in to action.
- Same way a sensor is provided for no vial no sealing.
- From exit end of the chute, the vial picks up the cap then it moves towards the sealing head.
- A cap die is provided which holds the cap & vial for sealing operation.
- The sealing head moves down and holds the vial which has cap partially placed on the vial for sealing operation, simultaneously the vial starts to rotate
   with the help of bottom motor and at the same time sealing roller moves inside to perform the sealing operation.
- After the sealing is over the sealed vials are transferred to the collection tray.R-Fill-4, Automatic Injectable Vial Liquid Filling with Rubber Stoppering
   & Vial Sealing Machine is a very compact model which requires less space.
- This machine is specifically designed for filling, Stoppering & Sealing for Small Batches / R&D Purpose.
- This machine performs three operation Filling, Rubber Stoppering & Vial Sealing.
- This machine can also be used for both Full & Half Stoppering.- cGMP Model
- Compact Model Equipped with PLC System
- Individual Vial rack (instead of conveyor) to avoid breakage of Vials & to maintain cleanliness
- Filling Volume can be adjusted through PLC for precise filling
- Suitable for Full & Half Stoppering
- Outfeed Tray Collection Unit
- Individual control for each station through PLC
- Magnetic Door Interlocks
- €No Vial No Filling System€ to eliminate wastage of costly liquids
- €No Vial No Rubber Stopper System€ to eliminate wastage of Rubber Stopper
- €No Vial No Sealing System€ to eliminate wastage of Aluminium Seal
- €No Rubber Stopper on Vial before sealing no sealing system€
- €No Rubber Stopper in chute Machine stop system€
- €No aluminium Seal in chute Machine stop system€
-  Machine is equipped with 3 Modes.
 
Basic Machine
 
- Imported Gear Box for Machine
- PLC System
- Pre & Post Gasing unit
- Infeed Turn Table
- Servo Motor controlled for liquid filling unit
- A.C. Frequency Drive
- Acrylic Cabinet with imported Aluminium structure
- Vacuum pump
- Magnetic Door Interlocks
- €No Vial No Filling System€
- €No Vial No Rubber Stopper System€
- €No Vial No Sealing System€
- €No Rubber Stopper on Vial before sealing no sealing system€
- €No Rubber Stopper in chute Machine stop system
- €No aluminium Seal in chute Machine stop system
 (nkp pharma)
   N.K.P. Pharma Pvt. Ltd.   
Contact Person: Mr. Darshan Mewada
Address: Plot No. 1814/B, Phase-III, GIDC
Area: Vatva
Pin Code: 382445
City: Ahmedabad
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