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Hot Product N.K.P. Pharma -Automatic Injectable Dry Powder Filling Vial Liquid & Rubber Stoppering M/C
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   Technical Specifications
 
Model:  NKML-300D
Material Of Construction (For Unit):  As per GMP Norms
Electricals :  415 volt 10 %, 3 phase, (4 wire system) 50
Flame Proof Electricals:  Available On Demand
PLC Controls:  Available On Demand
Customization:  Available On Demand
Weight:  1600 Kgs.
Dimensions Length (mm):  4200
Dimensions Width (mm):  1000
Dimensions Height (mm):  1665
 
   Product Description

 
 
Salient Features
 
- All parts and assemblies coming in contact with powder, liquid &rubber stoppers are made of S.S. 316 L and are easily removable for mandatory
  autoclaving / sterilization.
- " No Vial No Filling System" to avoid wastage of costly powders or liquids.
- Multiple dosing possible for powder filling.
- Fully controlled through PLC system
- Machine speed can be adjusted through A.C. Frequency drive.
- Canister loading arrangement can be provided.
- Precise accuracy for vial liquid filling.
- From the sterilizing tunnel the empty sterilized vials are routed to the infeed turn table.
- Guides are provided in the turn table which properly aligns the empty vials and passes it to the conveyor.
- The conveyors takes the vial to the filling unit. A chamber type arrangement is provided for the pre gasing of nitrogen into the vials.
- The flushing of nitrogen takes place before the filling unit.
- No vial no filling sensor is provided to avoid the wastage of costly powder.
- The vials are held under the powder wheel by a pair of timed vial separators.
- The timing of the vial separator are adjusted in sequence with the intermittent motion of the powder wheel.
- This machine is equipped with canister loading arrangement in which the canister is fitted on top of the powder hopper.
- From the powder hopper the powder is drawn by vacuum in to the powder wheel.
- Vacuum is applied through the nylon tips filter which is fitted on top of the piston inside the powder wheel.
- This piston retains the powder during indexing till it reaches exactly above the vial neck.
- Instead of the front facing of the powder wheel this machine has side facing.
- The conveyor moves under the powder filling unit.
- The powder wheel consists of 12 ports instead of 8 port standard powder wheel.
- When the vial is held in position by the vial separators a signal is relayed to the solenoid valve in the powder dosing system.
- This solenoid activates vacuum which holds the powder in the port of powder wheel, duing the rotation at the lowest end the outlet port is connected
  with compressed air / nitrogen and changes to pressure.
- The pressure forces the powder out of the port into the vial positioned directly below the powder fill wheel.
- The vial separators then rotate and the vials are forwarded on the conveyor towards the vial liquid filling unit.
- A separate forcep type conveyor is provided for the eight head vial liquid filling unit. Individual drive system is provided for this conveyor.
- Here at a time eight vials are gets filled with liquid.
- Here the vials are moving and along with the vials the diving nozzles also moves along with the vial resulting in the pouring of liquid into the vial.
- In this system the syringe rotates 180.
- This system ensures that you get a perfect accuracy while filling.
- In this machine you can use powder filling and liquid filling together or you can use any one (i.e. Either powder filling or liquid filling).
- All the operations are controlled through plc system. Post gasing arrangement is provided at the rubber stoppering unit
- After filling the vials moves towards the rubber stoppering unit.
- The sterilized and siliconised rubber stoppers are stored in the vibrator bowl.
- From there the rubber stoppers moves veritically to the chute.
- A fibre optic sensor is provided in the chute which shuts down the machine when there is no rubber stopper in chute during the operation.
- The vial is hold firmly between pair of timing belt to pickup rubber stopper from exit end of the chute.
- Further the vials are passed between two pressing roller for tight fixing of rubber stopper.
- After the rubber stoppering the vials moves towards the next operation of sealing.
- NKML-300D, is a monoblock type high speed machine which has injectable dry powder filling , vial liquid fillig & rubber stoppering machine in one
   frame structure.
 
Basic Machine
 
- Imported gear box with motor for machine & unscrambler
- A.c. Frequency drive for machine & unscrambler
- Pre & post gasing system
- Fully controlled through PLC.
- Pure air filter for air & vacuum
- "No Vial No Filling System"
- "No rubber stopper in chute machine stop system"
- Vacuum pump
- Acrylic cabinet with imported aluminium structure. 
 
Utilities

- Pneumatic air : Filtered, oil free, sterile low pressure air at 4 kg/cm2 (4/6 bar)
- Vacuum line : 20 Hg. (pump will be supplied by us)
 
Machine Specifications
 
- Production rate  :  240 vials/min. For 5 ml. & 10 ml. Vial
- Powder Fill Capacity : 50 Mg to 1.5 Grms. Single Dose (With Change Parts), 1.5 Grms to 8 Grms. Double, Triple and Four Dose.
- Fill range depending upon vial opening and bulk density of powder. 
- Liquid Fill capacity : 2ML to 50 ML for Single Dose (With the help of Change Parts)
- Accuracy (Powder filling): +- 1% depending upon consistency and the uniformity of bulkder Under controlled level of Humidity (i.e.25%)
  density of injectable powder.:
- Accuracy (Liquid filling)  : 1 %
- Electrical supply  : 4.5 HP 
 
Input Specifications
 
- Vial diameter : 16 mm to 50 mm
- Vial height  : 32 mm to 110 mm maximum
- Rubber stopper size  : 20 mm / 32 mm (with help of change parts)
(nkp pharma)
   N.K.P. Pharma Pvt. Ltd.    
Contact Person: Mr. Darshan Mewada
Address: Plot No. 1814/B, Phase-III, GIDC
Area: Vatva
Pin Code: 382445
City: Ahmedabad
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