Salient Features
- The Liquid Manufacturing Plants are ideal tools for the pharmaceutical industry for the production of Oral Liquids. - It is specially designed to take care of two critical factors which directly affects the quality of the Liquids. - Minimum manual handling of Liquid. - Effective cleanness during manufacturing. - Needless to say, it also provides the benefits of the effective manpower utilization.
- This system consist of a closed circuit manufacturing facility from feeding of Sugar / Water Phase to loading the Volumetric Liquid Filling Machine. - The Sugar and Water, are load with vacuum system or by mechanical system or manually. - The Sugar Syrup Vessel is supplied with high speed stirrer & electrical heating ( In small model ) / steam heating facility (In bigger size model ) .
- The sugar syrup is prepared at required temperature & are transferred to Manufacturing Vessel by vacuum or by transfer pump. - The product during emulsion formation is recirculated through In-Line Homoginizer or Liquid Transfer Pump.( Optional Facility )
- The Pump also discharges the product in the Storage Vessel. - The Storage Vessel is then taken to the filling area ( if it is small capacity ) and is connected to again Liquid Transfer Pump.Or Storage Vessel remain fixed (In bigger size) & pump transfer the Liquids in the float tank which is connected with filling machine. - The entire Plant can be operated by centralised operating panel by one operator
- The plant is equipped with an electrical control panel with digital temperature indicators / controllers and digital timers. - Minimum two batches per shift of the same product can be assured in this plant.
- This plant conforms to CGMP standards (Paint Free Construction). - Encosed are a few points explaining the system in detail. In case of any queries feel free to contact us.
- The Plant is designed to be operated only by one operator and one helper. - All material transfers are done by vacuum or by transfer pumps. - All the vessels are CGMP (paint free construction)
- The gaskets used are of silicon (food grade). - All contact parts are of SS 304 / SS 316 / SS316 - L / as per customers requirements. - The entry of stirrer & high speed emulsifier are from top or from bottom as per customer requirement or In-line Emulsifier. - All vessels are suitable for internal pressure of 1 Kg. / Sq. cm. and hence can be sterilized. - All pipes, pipe fittings and valves are of SS304 / SS316 ( as per customer requirement ) seamless quality, internally electro polished, with tri-clover ended joints.
- The entire plant is equipped with CIP & SIP connections, so that customer can use these facility, if have CIP & SIP equipment. - All values of temperature & time of the plant are indicated digitally on the control panel. Ampere indicates on Ampere meters. - A micro processor based automatic operating plant can be designed as per requirement. ( Optional ) - All the inlet & outlet connections are provided with tri clover joints, which are very easy for cleaning & replacement.
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